EFISIENSI PROSES PRODUKSI MELALUI ANALISIS DOWNTIME PADA PROSES PACKAGING (STUDI KASUS: CARGILL INDONESIA PLANT)

Authors

  • Arief Rahmawan Program Studi Teknologi Industri Pertanian, Universitas Darussalam Gontor
  • Tian Nur Ma’rifat Fakultas Perikanan dan Ilmu Kelautan, Universitas Brawijaya
  • Ahmad Baiquni Fariz Azka Program Studi Teknologi Industri Pertanian, Universitas Darussalam Gontor

DOI:

https://doi.org/10.21111/atj.v4i2.5044

Keywords:

Downtime Analysis, Ishikawa Diagram, Process Chart

Abstract

Cargill Indonesia Plant Gunung Putri is a company engaged in the processing of animal feed for chickens. In the production process, there is one stage in which the operation uses a machine and is assisted by continuous human labor, namely in the packing process. However, due to the high value of downtime in the process, the value of effectiveness and efficiency in the production process decreased so that the amount produced did not match the target. This study aims to analyze the causes of downtime in the packing process by providing recommendations for improvements in the form of making an operation process map. The research object focuses on two workstations on the animal feed production floor. The results showed that the biggest contribution of downtime was stamp label activity, pallet change, data input and communication activities between supervisors and workers. Several recommendations were proposed, including procuring automatic labeling machines, relocating packing stations and labeling equipment and making parallel work on stamp labeling activities, inputting data, picking up sacks and setting machines.

References

George Kanawaty (Ed.). (1992). Introduction to Work Study (4th ed.). International Labour Organisation. Oakland, J., & Oakland, R. (2019). Statistical Process Control (7th ed.). Routledge. Peng, H., & Zhu, Q. (2017). Approximate evaluation of average downtime under an integrated approach of opportunistic maintenance for multi-component systems. Computers and Industrial Engineering, 109, 335–346. https://doi.org/10.1016/j.cie.2017.04.043 Rahman, C. M. L. (2015). Assessment of Total Productive Maintenance implementation in a semi- automated manufacturing company through downtime and mean downtime analysis. Proceeding of the 2015 International Conference on Industrial Management and Operations Management. Rahmawan, A., & Sugiono, S. (2014). Aplikasi Teknik Quality Function Deployment dan Lean Manufacturing untuk Minimasi Waste. Journal of Engineering and Management Industial System, 2(1), 1–9. https://doi.org/10.21776/ub.jemis.2014.002.01.1

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Published

2021-01-07

Issue

Vol. 4 No. 2 (2020): Agroindustrial Technology Journal

Section

Articles

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